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Section 5
Power Supply Requirements
Section Overview
This section covers the power supply requirements of the IM483. Precise wiring
and connection details are to be found in Section 7: Interfacing and Controlling the
IM483. The following is covered by this section:
Selecting a Power Supply.
Recommended Wiring.
AC Line Filtering.
Selecting a Power Supply
Selecting a Motor Supply (+V)
Proper selection of a power supply to be used in a motion system is as
important as selecting the drive itself. When choosing a power supply for a
stepping motor driver, there are several performance issues that must be
addressed. An undersized power supply can lead to poor performance and
possibly even damage to your drive.
The Power Supply - Motor Relationship
Motor windings can basically be viewed as inductors. Winding resistance and
inductance result in an L/R time constant that resists the change in current. To
effectively manipulate the rate of charge, the voltage applied is increased. When
traveling at high speeds, there is less time between steps to reach current. The
point where the rate of commutation does not allow the driver to reach full
current is referred to as voltage mode. Ideally you want to be in current mode,
which is when the drive is achieving the desired current between steps. Simply
stated, a higher voltage will decrease the time it takes to charge the coil and,
therefore, will allow for higher torque at higher speeds.
Another characteristic of all motors is back EMF. Back EMF is a source of
current that can push the output of a power supply beyond the maximum
operating voltage of the driver. As a result, damage to the stepper driver could
occur over a period of time.
The Power Supply - Driver Relationship
The IM483 is very current efficient as far as the power supply is concerned.
Once the motor has charged one or both windings of the motor, all the power
supply has to do is replace losses in the system. The charged winding acts as an
energy storage in that the current will recirculate within the bridge and in and
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